Austin Healey 3000 BT7 Assembly Components Index, Reference by Assembly Weeks

 

Body

Access panel, carbs - 53, 54

Badges, script and flash – 36, 43

Blanking plates - 2

Bonnet - 57

      Bonnet latch assembly – 45

Bonnet anti-rattle spring – 26, 57

Bonnet catch lever -  26

Bonnet grill – 43

Bonnet hinges - 2

Bonnet latch remote control rod – 22, 57

Bonnet latch remote control rod support bracket - 2

     Bonnet latch support bracket - 57

Bonnet prop rod – 26, 36, 43

Rubber catch – 43

Bonnet prop rod stay bracket - 53

Bonnet Rubber Buffers - 54

    Split Rivets and flat washers, Copper Colored - 54

Striker pin assembly – 43, 57

Striker bonnet safety catches – 43

Bonnet support plates – 25, 26

Boot lid – 35, 36,39

Boot Armacord - 20

Boot courtesy lamp - 25

Boot Seal, fuel tank, rubber - 17

Boot lock handle - 36

Boot hinges – 39

Boot lid striker – 22, 39

Boot lid control cable - 39

Boot lock – 37

Boot rubber seal – 37

Boot rubber buffers – 36

Boot spare tire wood trim blocks - 20

Cockpit aluminum moulding - 51, 52

      Keps nut - 52

Doors – 32, 54, 56, 58

      Aluminum shut face finishers - 56

          Lower sill plate - 56

          “B” pillar plate - 56

          Vinyl beading - 56

          Interior door finisher - 56

      Door striker assembly - 56

      Bristleflex door seal - 56

      Aluminum door seal cap - 56

      Exterior door handles – 32

      Opening hardware – 32

Interior upholstery - 56

Interior door hardware - 56

Door rubber buffer - 32

Door check strap assembly - 54, 56

    Check strap nut - 56

    Clevis pin - 56

Door hinge - 56

    Hinge screws - 54

Engine identification number plate - 40

Firewall rubber grommets – 1,48

Grille, front - 54

Hardtop assembly - 53,54,58,59

    Hardtop fabric - 53

    Headliner frame - 53

    Front cushion - 53

    Hardtop aluminum cant rail - 53

    “J” hooks - 53

Soft Top - 58,60, post restoration modifications

License plate bracket - 38

Luggage rack, Capesport - post restoration modifications

    Luggage rack, boot lid shield - post restoration modifications

Mirrors, post mounted - 57

Oil cooler vents - 43

Stainless steel screens – 43

Paint, body paint spray cans - 51

      Touch-up paint bottles - 51

Production identification number plates - 1

Rally bumpers – 38, 39

Rear bumper bars – 39

Grommet seals, rubber – 39

Scuttle/door seals - 54

Sealing the firewall – 49

Shroud, front - 53, 54

    Scuttle - 53

    3M strip caulk - 53

    3/16” aluminum pop rivets - 53

    Dashboard flange - 53

    Scuttle edges - 53

    Rear flange of the bonnet opening - 53

    Firewall - 53

    Frame rails - 53

    Front flange of the bonnet opening - 53

    Superstructure - 53, 54

Shroud, rear – 35, 36, 37

Rear shroud rivets - 39

Aluminum pop rivets – 39

Steel plate, tapped -27

Side Curtains - 60, post restoration modifications

Splash panels – 29

Splash panel brackets - 27, 54

Stow-it tube - 29, 51

Tenax studs - 36,

Tonneau - 58, 60

3M Ultrashield - post restoration modifications

Wheel arch Assembly, rubber buffers – 26

Windscreen glass to posts – 37

Toggle clamp – 37

Retaining studs – 37

Wings, front - 53,54,58

    Bottom edge, securing - 54

    Hinge Pillar Plate, securing - 54

    LH wing - 54   

    RH wing - 54 

    Red touch-up paint - 54

    Wing beading - 54

        Beading folding tabs - 54

        Plastic beading - 54

    Wing flanges - 54

    Wing clip nut - 54

Wings,rear - 50,51, 58

    Wing/shroud beading, rear - 50,51

    Wing, rear, turnbuckle - 50,51

Wing support brackets, front - 26

3M body caulk - 39


Brakes

Brake/clutch reservoir canister – 2, 25, 26

Gasket, top - HELP #42072 - 26

Brake hose, stainless steel braided – 26

Brake hose, stainless steel braided, rear - 19

Brake pipes – 25

Brake/clutch pipe clamp – 25

Brake switch, mechanical - 10

Disc brakes, rear, Cape International – 5, 18

Disc brake, caliper brackets, rear - 5

Disc brake, calipers, rear – 5

Disc Brake, front, rotors, drilled – 4

Disc brake calipers, front – 4

Disc brake hose brackets, front – 4

Disc brake dust shield, front – 3, 4

Disc brake pads, Mintex - 4

Handbrake – 17

Handbrake cable – 19

Handbrake cable clips - 17

Handbrake brake calipers – 19

Handbrake hardware - 5

Handbrake balance lever – 5, 17

Handbrake cross rod - 5

Hydraulic lines, steel, clutch and brake – 1, 5

Hydraulic lines, double clip - 2

Master cylinder - 25


Interior

Arm rest - 49 , 51

   Console - 51

Ash tray – 47, 48

Carpet and padding – 23,24,46, 47, 48

Carpet snaps – 47, 48

Cup holder - 27

Dash pad - 54,

Dash fascia - 8

Dash panel support bracket – 48

Door upholstery and trimming – 32

Door interior pulls - 32

Door handle - 32

Side curtain mounting plate - 32

Hot air outlet defroster masks - 54

Insulation – 23

Dynamat Extreme – 1, 17, 46

MGB trim ring and rubber seal - 46

Mirror - 54

Parcel tray bracket – 29

Pedal covers, aluminum - See Body & Interior chapter

Seat belts – 25

Seats, front - 24

    Tilted driver’s seat - See Body & Interior chapter

Seats, rear - 25

Seats, rear parcel shelf - post restoration modifications

Steering column steady bracket – 27

Tonneau cover, dash stud - 54

Tonneau turnbuckles - 54

Vinyl, black interior - 17


Fuel

Air cleaner, ITG - 50

Cables for the throttle and choke - 49

Carbs – 44, 45, 49,52,53

Carb heat shield – 32, 44

Diaphragm - 52

Choke

Dual choke mechanism - 45

Choke knob and cable - 22

Choke control body bracket - 22

Choke bracket - 45

Remote control choke block – 22, 45

6mm black rubber tubing for choke – 48

Fuel – 49

Fuel cap, Aston flip-top – 22, 36

Fuel filter - post restoration modifications

Fuel lines, stainless steel flexible – 44

Fuel pumps – 10, 49

Fuel tank, aluminum – 22

Fuel tank straps – 22

Filler neck - 22

Filler neck to tank hose - 22

Manifold fuel drain pipes - 44

Throttle connections – 48

Throttle cable mounting bracket – 45

Throttle cable, stainless steel - 45

BJ8 throttle lever – 45

firewall throttle bracket – 4, 45


Ignition

Coil – 29

Coil bracket - 29

123 distributor – 45, 46

Advance curve - 46

Drive dog - 46

Ignition – 49

Pertronix ignition wiring – 46

Pertronix “Flamethrower” coil - 46

Spark plugs – 44, 46, 49


Engine

Block – 32

Breather pipe - 44

Core plugs - 32

Timing chain – 36

Timing chain tensioner – 36

Timing chain/gear cover – 32, 36

Camshaft, BJ8 grind specs - See Engine chapter

Cylinder head – 36, 45

Cylinder head gasket - 36

Engine with Bell Housing – 40

Engine mounts – 32, 40

Crankshaft – 32

Crankshaft harmonic balancer – 36

Crankshaft pulley - 36

Drain valve - 36

Flywheel, lightened - See Clutch/Gearbox chapter

Intake manifold – 44, 45, 48

Oil feed line - 36

Oil filter, spin-on – 36

Oil pump, rebuilt - 6

Oil seal, rear - 32

Oil sump, aluminum - 36

PCV valve and piping – 45

Pistons - 32

Pointer and timing mark – 46

Rocker cover, Capesport – 44, 46

Tappet covers - 36

Vacuum line – 45, 48

Rubber connector fittings - 45

Valve gap - 46


Electrical

Accessory power supply (cigar lighter) - 10

Alternator - 36

Alternator mounting bracket - 36

Battery – 11, 46

Battery cable - 2

Battery fixing bar and rods – 46

Battery ground strap - 2

Battery master switch - 2

Control head (trafficator) - 11

Cruise control – 48

Cruise control throttle cable bracket - 51, 52

magnet and sensor – 48

servo canister – 48

control module – 48

wiring – 48

cruise control panel – 48

Fuse block - 2

Fuse block, supplementary - 7

Ground strap, engine – 19

Horn brackets and the horns – 1, 2, 54

Intermittent wiper control – 8

Wiper rheostat - 8

Sound system – 16, 58, post restoration modifications

Speaker bracket - 4

Starter – 44, 46

Starter cable – 44

Solenoid – 2,44

Rubber insulation boots - 44

Starter button – 49

Voltage regulator box - 2

Wiper motor – 8

Wiper motor rubber grommets - 2

Wiring harness, original – 46

Wiring Harness, new – 1, 2

Wiring harness fastening clips, zinc - 2


Gauges/Instruments/Dash Switches

Flasher warning lamp – 9

Fuel gauge – 9

Fuel gauge sending unit wiring – 22

Fuel gauge dampener - post restoration modifications

Heater switch - 9

Ignition switch – 9

Lighting switch - 9

Oil gauge flexible hose – 44

Oil pressure line, steel - 9

Oil pressure pipe union – 46

Panel lamp switch - 9

Speedometer - 9

Speedometer cable – 48

Starter button - 9

Tachometer - 9

Tachometer cable – 44

Tachometer drive housing – 36, 44

Toggle switch panel - 9

Water temperature/oil pressure gauge – 9, 45

Capillary tube – 45

Mounting clips and brackets – 45

Temperature sensing bulb – 45

Windscreen washer pump, electric – 9

Wiper switch - 9


Lights

Driving lights – 11,

      Driving light wiring – 5

Driving lights relay - 4

      Tow hook/driving light bracket - 54

      Lucas 570 SLR-5” driving lights - 54

Flasher Relay Box – 2, 11

Flasher canister – 2, 11

Headlamps – 11, 54

    Headlamp buckets - 54

    Headlamp bulbs - 54

    Chrome lens retaining rim - 54

Front parking/flasher light assemblies - 54

Clear lens - 54

Interior courtesy lighting - 9

License plate lamp - 11

Rear reflectors – 36

Rear lights/turn signals – 36

Chrome trim rings – 36

Turn signals/brake lights - 11


Exhaust

Big Bore Pipes - 58

Exhaust headers – 44, 58

Stainless steel flexible pipe – 44

Exhaust hanger bracket – 44

Exhaust Clamps - 58

Exhaust System - 58


Rear Suspension & Axle

Rear differential, Lempert gears, 3.54 – 5,18

Rear axle – 18, 19

Rear axle hubs - 5

Rear axle bearings – 5, 18

Rear axle bearing carriers – 18

Rear axle leaf springs – 5

Rear axle springs phase 2 BJ8 shackles -5

Rear axle, rubber buffers – 19

Rear axle, U-bolts – 19

“O” rings and paper gaskets – 5, 18

Shock brackets, rear - 19

Tube shocks, Udo Putzke’s Bilstein - 19


Front Suspension

Anti-sway bar – 38

Front hub assemblies – 4

Front hub bearings – 4

Front hub spacers (cone) – 4

Front hub outer bearings – 4

Front hub seals and shims – 4

Front hub inner bearings – 4

Front hub grease cap – 4

Swivel axles – 3

Dust excluder tube – 3

Cork washer – 3

“Oilite” washer – 3

“Staybright” washers – 3

Shock absorbers, tube shock conversion – 3

Bilstein tube shocks - 3

Control arms and shock dampers – 3

Tube shock upper bracket – 3

Shock rubber bumpers - 3

Spring plate – 3

Grease fittings – 3 

Lower fulcrum pin washers - 3

Bushings, poly – 3

Lowering spacers and bolts – 3


Steering

Steering arm - 3

Steering box – 7, 26

Steering box and idler aluminum spacers - 7

Steering column – 10

Steering bracket – 7

Steering column support clamp - 7

Steering dust covers, Hyundai, ball joint 7

Steering idler – 7

Steering levers - 7

Steering wheel, Moto-Lita – 11

Tie rods - 7


Heater/Cooling

Air Hose, fresh air – 26

Air intake assembly – 26

Bulkhead flange bezel - 2

LH fresh air intake assembly - 22

Hose screen, RH fresh air - 26

Coolant – 46

Coolant overflow reservoir tank - 26

Overflow tank hose – 45

Drain plug - 60

Drain tap - 60

Steel shroud - post restoration modifications

Fan, six blade aluminum - 45, post restoration modifications

Heater, Cape International – 2, 20

Heater control panel - 20

Heater blower, Smith’s – 2, 26, 54

heater hoses - 20

Heater hose, inlet – 44, 54

Heater wiring – 20

Hot air outlet interior door assemblies - 2

Hot water pipe - 45

Hot water valve – 49, 50

Radiator, aluminum – 27, 45

Air deflectors, custom made - 45

Hoses, lower and upper – 45

Radiator mounting brackets - 7

Radiator paint, black - 45

Radiator cap – 45

      Steel shroud - post restoration modifications

Water pump – 36, 45

Water pump pulley - 36


Gearbox/Clutch/Propshaft

Clutch assembly - 39

Clutch slave cylinder – 26, 39, 40, 44

Push rod – 40, 44

Bleeder extension pipe – 44

Clutch pedal - 40

Dowel bolts - 43

Dynamat Extreme – 47,48

Fulcrum pin and arm – 39, 40, 43

Toyota Gearbox – 37,43, 47

Gear shift lever - 46

MT-90 oil – 47

Rear Seal - 50

Toyota gearbox real oil seal - 49

Gearbox cover – 46, 47, 48

“T” nuts - 46

Gearbox extension – 46, 48

Gearbox tunnel – 47, 48

Master cylinder - 25

Propshaft – 46, 47, 48

Smitty bell housing – 37, 39, 43


Lubrication

Grease fittings - 27

MT-90 oil – 47

Penrite steering box lube - 26

Rear axle gear lube - 26

Valvoline racing oil – 46


Tools

Safety wire twisting pliers – 48

Rivet squeezer tool – 39


Wheels and tires

Dayton 72 spoke wire wheels - See Wheels & Tires chapter

Michelin 175x15 ZX tires - See Wheels & Tires chapter

Spare tire staple and strap - 22


Windscreen, Wipers, and Washers

Windscreen - 56, 57

    3M caulk strip - 57

    Post pad seal - 57

    Windscreen frame seal - 57

Windscreen washer - 53

    Washer pump, electric - 57

    Washer jets - 53

    Washer rubber tubing - 53

    Reservoir - 53, 57 

    Parcel shelf - 53

    Wiper motor - 53

    Wiper crosshead and rack - 53

    Wheelbox assembly - 53

    Rubber washer - 53

    Chrome bezel and chrome nut - 53

Wipers - 57

    Intermittent wiper rheostat - 57