Austin Healey 3000 BT7 Assembly Components Index, Reference by Assembly Weeks
Austin Healey 3000 BT7 Assembly Components Index, Reference by Assembly Weeks
Body
Badges, script and flash – 36, 43
Blanking plates - 2
Bonnet - 57
Bonnet latch assembly – 45
Bonnet anti-rattle spring – 26, 57
Bonnet catch lever - 26
Bonnet grill – 43
Bonnet hinges - 2
Bonnet latch remote control rod – 22, 57
Bonnet latch remote control rod support bracket - 2
Bonnet latch support bracket - 57
Rubber catch – 43
Bonnet prop rod stay bracket - 53
Bonnet Rubber Buffers - 54
Split Rivets and flat washers, Copper Colored - 54
Striker bonnet safety catches – 43
Bonnet support plates – 25, 26
Boot Armacord - 20
Boot courtesy lamp - 25
Boot Seal, fuel tank, rubber - 17
Boot lock handle - 36
Boot hinges – 39
Boot lid control cable - 39
Boot lock – 37
Boot rubber seal – 37
Boot rubber buffers – 36
Boot spare tire wood trim blocks - 20
Cockpit aluminum moulding - 51, 52
Keps nut - 52
Aluminum shut face finishers - 56
Lower sill plate - 56
“B” pillar plate - 56
Vinyl beading - 56
Interior door finisher - 56
Door striker assembly - 56
Bristleflex door seal - 56
Aluminum door seal cap - 56
Exterior door handles – 32
Opening hardware – 32
Interior upholstery - 56
Interior door hardware - 56
Door rubber buffer - 32
Door check strap assembly - 54, 56
Check strap nut - 56
Clevis pin - 56
Door hinge - 56
Hinge screws - 54
Engine identification number plate - 40
Firewall rubber grommets – 1,48
Grille, front - 54
Hardtop assembly - 53,54,58,59
Hardtop fabric - 53
Headliner frame - 53
Front cushion - 53
Hardtop aluminum cant rail - 53
“J” hooks - 53
Soft Top - 58,60, post restoration modifications
License plate bracket - 38
Luggage rack, Capesport - post restoration modifications
Luggage rack, boot lid shield - post restoration modifications
Mirrors, post mounted - 57
Oil cooler vents - 43
Stainless steel screens – 43
Paint, body paint spray cans - 51
Touch-up paint bottles - 51
Production identification number plates - 1
Rear bumper bars – 39
Grommet seals, rubber – 39
Scuttle/door seals - 54
Sealing the firewall – 49
Scuttle - 53
3M strip caulk - 53
3/16” aluminum pop rivets - 53
Dashboard flange - 53
Scuttle edges - 53
Rear flange of the bonnet opening - 53
Firewall - 53
Frame rails - 53
Front flange of the bonnet opening - 53
Rear shroud rivets - 39
Aluminum pop rivets – 39
Steel plate, tapped -27
Side Curtains - 60, post restoration modifications
Splash panels – 29
Splash panel brackets - 27, 54
Tenax studs - 36,
3M Ultrashield - post restoration modifications
Wheel arch Assembly, rubber buffers – 26
Windscreen glass to posts – 37
Toggle clamp – 37
Retaining studs – 37
Bottom edge, securing - 54
Hinge Pillar Plate, securing - 54
LH wing - 54
RH wing - 54
Red touch-up paint - 54
Wing beading - 54
Beading folding tabs - 54
Plastic beading - 54
Wing flanges - 54
Wing clip nut - 54
Wing/shroud beading, rear - 50,51
Wing, rear, turnbuckle - 50,51
Wing support brackets, front - 26
3M body caulk - 39
Brakes
Brake/clutch reservoir canister – 2, 25, 26
Gasket, top - HELP #42072 - 26
Brake hose, stainless steel braided – 26
Brake hose, stainless steel braided, rear - 19
Brake pipes – 25
Brake/clutch pipe clamp – 25
Brake switch, mechanical - 10
Disc brakes, rear, Cape International – 5, 18
Disc brake, caliper brackets, rear - 5
Disc brake, calipers, rear – 5
Disc Brake, front, rotors, drilled – 4
Disc brake calipers, front – 4
Disc brake hose brackets, front – 4
Disc brake dust shield, front – 3, 4
Disc brake pads, Mintex - 4
Handbrake – 17
Handbrake cable – 19
Handbrake cable clips - 17
Handbrake brake calipers – 19
Handbrake hardware - 5
Handbrake balance lever – 5, 17
Handbrake cross rod - 5
Hydraulic lines, steel, clutch and brake – 1, 5
Hydraulic lines, double clip - 2
Master cylinder - 25
Interior
Console - 51
Carpet and padding – 23,24,46, 47, 48
Cup holder - 27
Dash pad - 54,
Dash fascia - 8
Dash panel support bracket – 48
Door upholstery and trimming – 32
Door interior pulls - 32
Door handle - 32
Side curtain mounting plate - 32
Hot air outlet defroster masks - 54
Insulation – 23
MGB trim ring and rubber seal - 46
Mirror - 54
Parcel tray bracket – 29
Pedal covers, aluminum - See Body & Interior chapter
Seat belts – 25
Seats, front - 24
Tilted driver’s seat - See Body & Interior chapter
Seats, rear - 25
Seats, rear parcel shelf - post restoration modifications
Steering column steady bracket – 27
Tonneau cover, dash stud - 54
Tonneau turnbuckles - 54
Vinyl, black interior - 17
Fuel
Air cleaner, ITG - 50
Cables for the throttle and choke - 49
Diaphragm - 52
Choke
Dual choke mechanism - 45
Choke knob and cable - 22
Choke control body bracket - 22
Choke bracket - 45
Remote control choke block – 22, 45
6mm black rubber tubing for choke – 48
Fuel – 49
Fuel cap, Aston flip-top – 22, 36
Fuel filter - post restoration modifications
Fuel lines, stainless steel flexible – 44
Fuel tank, aluminum – 22
Fuel tank straps – 22
Filler neck - 22
Filler neck to tank hose - 22
Manifold fuel drain pipes - 44
Throttle connections – 48
Throttle cable mounting bracket – 45
Throttle cable, stainless steel - 45
BJ8 throttle lever – 45
firewall throttle bracket – 4, 45
Ignition
Coil – 29
Coil bracket - 29
Advance curve - 46
Drive dog - 46
Ignition – 49
Pertronix ignition wiring – 46
Pertronix “Flamethrower” coil - 46
Engine
Block – 32
Breather pipe - 44
Core plugs - 32
Timing chain – 36
Timing chain tensioner – 36
Timing chain/gear cover – 32, 36
Camshaft, BJ8 grind specs - See Engine chapter
Cylinder head gasket - 36
Engine with Bell Housing – 40
Crankshaft – 32
Crankshaft harmonic balancer – 36
Crankshaft pulley - 36
Drain valve - 36
Flywheel, lightened - See Clutch/Gearbox chapter
Oil feed line - 36
Oil filter, spin-on – 36
Oil pump, rebuilt - 6
Oil seal, rear - 32
Oil sump, aluminum - 36
PCV valve and piping – 45
Pistons - 32
Pointer and timing mark – 46
Rocker cover, Capesport – 44, 46
Tappet covers - 36
Rubber connector fittings - 45
Valve gap - 46
Electrical
Accessory power supply (cigar lighter) - 10
Alternator - 36
Alternator mounting bracket - 36
Battery cable - 2
Battery fixing bar and rods – 46
Battery ground strap - 2
Battery master switch - 2
Control head (trafficator) - 11
Cruise control – 48
Cruise control throttle cable bracket - 51, 52
magnet and sensor – 48
servo canister – 48
control module – 48
wiring – 48
cruise control panel – 48
Fuse block - 2
Fuse block, supplementary - 7
Ground strap, engine – 19
Horn brackets and the horns – 1, 2, 54
Intermittent wiper control – 8
Wiper rheostat - 8
Sound system – 16, 58, post restoration modifications
Speaker bracket - 4
Starter cable – 44
Solenoid – 2,44
Rubber insulation boots - 44
Starter button – 49
Voltage regulator box - 2
Wiper motor – 8
Wiper motor rubber grommets - 2
Wiring harness, original – 46
Wiring harness fastening clips, zinc - 2
Gauges/Instruments/Dash Switches
Flasher warning lamp – 9
Fuel gauge – 9
Fuel gauge sending unit wiring – 22
Fuel gauge dampener - post restoration modifications
Heater switch - 9
Ignition switch – 9
Lighting switch - 9
Oil gauge flexible hose – 44
Oil pressure line, steel - 9
Oil pressure pipe union – 46
Panel lamp switch - 9
Speedometer - 9
Speedometer cable – 48
Starter button - 9
Tachometer - 9
Tachometer cable – 44
Tachometer drive housing – 36, 44
Toggle switch panel - 9
Water temperature/oil pressure gauge – 9, 45
Capillary tube – 45
Mounting clips and brackets – 45
Temperature sensing bulb – 45
Windscreen washer pump, electric – 9
Wiper switch - 9
Lights
Driving lights – 11,
Driving light wiring – 5
Driving lights relay - 4
Tow hook/driving light bracket - 54
Lucas 570 SLR-5” driving lights - 54
Headlamp buckets - 54
Headlamp bulbs - 54
Chrome lens retaining rim - 54
Front parking/flasher light assemblies - 54
Clear lens - 54
Interior courtesy lighting - 9
License plate lamp - 11
Rear reflectors – 36
Rear lights/turn signals – 36
Chrome trim rings – 36
Turn signals/brake lights - 11
Exhaust
Big Bore Pipes - 58
Stainless steel flexible pipe – 44
Exhaust hanger bracket – 44
Exhaust Clamps - 58
Exhaust System - 58
Rear Suspension & Axle
Rear differential, Lempert gears, 3.54 – 5,18
Rear axle hubs - 5
Rear axle bearing carriers – 18
Rear axle leaf springs – 5
Rear axle springs phase 2 BJ8 shackles -5
Rear axle, rubber buffers – 19
Rear axle, U-bolts – 19
“O” rings and paper gaskets – 5, 18
Shock brackets, rear - 19
Tube shocks, Udo Putzke’s Bilstein - 19
Front Suspension
Anti-sway bar – 38
Front hub assemblies – 4
Front hub bearings – 4
Front hub spacers (cone) – 4
Front hub outer bearings – 4
Front hub seals and shims – 4
Front hub inner bearings – 4
Front hub grease cap – 4
Swivel axles – 3
Dust excluder tube – 3
Cork washer – 3
“Oilite” washer – 3
“Staybright” washers – 3
Shock absorbers, tube shock conversion – 3
Bilstein tube shocks - 3
Control arms and shock dampers – 3
Tube shock upper bracket – 3
Shock rubber bumpers - 3
Spring plate – 3
Grease fittings – 3
Lower fulcrum pin washers - 3
Bushings, poly – 3
Lowering spacers and bolts – 3
Steering
Steering arm - 3
Steering box and idler aluminum spacers - 7
Steering column – 10
Steering bracket – 7
Steering column support clamp - 7
Steering dust covers, Hyundai, ball joint 7
Steering idler – 7
Steering levers - 7
Steering wheel, Moto-Lita – 11
Tie rods - 7
Heater/Cooling
Air Hose, fresh air – 26
Air intake assembly – 26
Bulkhead flange bezel - 2
LH fresh air intake assembly - 22
Hose screen, RH fresh air - 26
Coolant – 46
Coolant overflow reservoir tank - 26
Overflow tank hose – 45
Drain plug - 60
Drain tap - 60
Steel shroud - post restoration modifications
Fan, six blade aluminum - 45, post restoration modifications
Heater, Cape International – 2, 20
Heater control panel - 20
Heater blower, Smith’s – 2, 26, 54
heater hoses - 20
Heater wiring – 20
Hot air outlet interior door assemblies - 2
Hot water pipe - 45
Air deflectors, custom made - 45
Hoses, lower and upper – 45
Radiator mounting brackets - 7
Radiator paint, black - 45
Radiator cap – 45
Steel shroud - post restoration modifications
Water pump pulley - 36
Gearbox/Clutch/Propshaft
Clutch assembly - 39
Clutch slave cylinder – 26, 39, 40, 44
Bleeder extension pipe – 44
Clutch pedal - 40
Dowel bolts - 43
Dynamat Extreme – 47,48
Fulcrum pin and arm – 39, 40, 43
Gear shift lever - 46
MT-90 oil – 47
Rear Seal - 50
Toyota gearbox real oil seal - 49
“T” nuts - 46
Master cylinder - 25
Smitty bell housing – 37, 39, 43
Lubrication
Grease fittings - 27
MT-90 oil – 47
Penrite steering box lube - 26
Rear axle gear lube - 26
Valvoline racing oil – 46
Tools
Safety wire twisting pliers – 48
Rivet squeezer tool – 39
Wheels and tires
Dayton 72 spoke wire wheels - See Wheels & Tires chapter
Michelin 175x15 ZX tires - See Wheels & Tires chapter
Spare tire staple and strap - 22
Windscreen, Wipers, and Washers
3M caulk strip - 57
Post pad seal - 57
Windscreen frame seal - 57
Windscreen washer - 53
Washer pump, electric - 57
Washer jets - 53
Washer rubber tubing - 53
Parcel shelf - 53
Wiper motor - 53
Wiper crosshead and rack - 53
Wheelbox assembly - 53
Rubber washer - 53
Chrome bezel and chrome nut - 53
Wipers - 57
Intermittent wiper rheostat - 57